Terrasafe
Professional service for Terraforce walls
We offer industry leading expertise as trusted advisors and apply a customised approach to enable each client to identify sustainable construction solutions that best meet their needs.
WHAT IS TERRASAFE ABOUT
Terrasafe provides a first-class engineering, management, and specialist technical service to users of any of the Terraforce® products. We aim to set industry gold standards and make a significant contribution throughout South Africa and the world.
More about Terrasafe and how it works:
Clients who wish to acquire Terraforce® wall designs will first need to provide the following input regarding their requirements:
- Geotechnical report and/or density tests, if available.
- Photographs of the site.
- Completed Terraforce questionnaire for gravity, composite or terraced walls.
- Any information on previously proposed designs involving other methods.
After all requirements and technical data are processed and approved, the client will receive one or more cross section designs that can be applied to their site. This approach has a proven track record for working successfully across a variety of projects in South Africa and other countries.
As an increasing number of clients have requested that we provide site supervision and professional indemnity insurance, Terrasafe has added these additional services to its portfolio. The cost for the extra assistance will naturally be higher and is based on a percentage of the Terraforce® project value.
Currently, these will only be available for installations that can feasibly be managed from Cape Town, but in time may be extended to other centres in South Africa and overseas, in association with engineers that are based near those sites.
Terrasafe has a successful history of specifying Terraforce® products for building sites in South Africa, Namibia, Swaziland, Chad, Australia, India, Spain, Canada, UAE, Qatar, Bahrain, and the U.K.

Quality Assurance
Terrasafe strives to provide a top quality, professional service that adds value to our clients’ projects on a continuous basis.
Terrasafe provides first-class engineering, management, and specialist technical service to users of any of the Terraforce® products. We aim to set industry gold standards and make a significant contribution throughout South Africa and the world.

Our Awards
The superiority of Terraforce® products is regularly recognised by many independent industry and professional bodies as well as prestigious trade publications around the world in the form of coveted industry awards and articles.
Our awards track record is a significant demonstration of our commitment to our pursuit of excellence on behalf of our clients.

Advisory Services
Terrasafe understands that there is often more to a project than delivering an engineering solution. Other key project elements include strategic planning, risk assessment and management, project development and supervision in co-operation with engineers across South Africa and wherever Terraforce® products are sold.
Terrasafe’s advisory team has delivered quality services to various clients for more than 15 years. With a strong technical base and proven capability in project conception and delivery, Terrasafe provides clients with comprehensive support from the initial project planning phases through to managing the asset lifecycle.
We offer industry leading expertise as trusted advisors and apply specific, customised approaches along with professional indemnity insurance cover to enable clients to create and implement strategies that will help them succeed.
Professional Indemnity Insurance
Terrasafe is fully covered by Professional Indemnity Insurance with Manwood Underwriters (Pty) Ltd, for projects, local and abroad to the value of R 2.0 million
Holger Rust, owner of Terraforce, Cape Town based pre-cast concrete licensor, specialising in modular, hollow core concrete blocks, is passionate about professional design:
“Right from the start, when Terraforce was founded in 1979, we have been involved in assisting specifiers with design services in the form of purpose made tables, design manuals, excel spreadsheets and a windows based design programme. Occasionally our engineer also provided a full design service, now and then including the supervision of the site, when requested to do so by the client.”
This dedication to professional services and the development of first-class products has paid off over the years, Terraforce products having become well known in many parts of the world. Of course, as Terraforce grew into a successful company, competitors started up in various corners of the country and while Holger agrees that competition should not be viewed as a threat, he feels that most people in business understand that, “competition is good for business and for the consumer, imitators and copycats are not.”
Holger adds that throughout the years a string of imitators, operating in many locations, came and went, leaving behind a trail of on-site disasters: “Lacking a sense of ethics and values, most of them are and where strangers to terms such as statutory requirements, surcharge loadings, potential failure planes, interface shear capacity, pull-out and crushing resistance, lateral earth pressure or progressive backfill erosion. The lack of any SABS/SANS standards at that stage made things even worse.”
Early in the 1990’s Terraforce, as a response to this situation, started a catalogue of failures with photos and investigation of causes. This collection was later adopted, with small changes, by the Concrete Manufacturers Association of South Africa (CMA). In short, the document cautions that due to insufficient professional design and supervision, segmented block retaining walls can occasionally suffer from these shortfalls:
Insufficient constructed mass
No or negligible design input.
Saturated backfill
Lack of drainage above of behind the wall.
Design angle and height exceeded
Lack of supervision.
Settlement of backfill
Substandard material, inadequate compaction/backfill erosion.
Undermining
Excavation close to wall foundations.
Excessive loading
Not accounted for in the original design.
Limited bearing capacity
Poor/saturated founding conditions or no foundation at all.
Face connection failure
Poor connection between blocks and geo-grid.
Linear cracking of blocks
Excessive lateral earth pressure or poor quality of blocks.
It is important to note, says Rust, that sometimes a combination of causes may be the trigger for these shortfalls.
Terrasafe is fully covered by Professional Indemnity Insurance with Manwood Underwriters (Pty) Ltd, for projects, local and abroad to the value of R 2.0 million.
Holger Rust, owner of Terraforce, Cape Town based pre-cast concrete licensor, specialising in modular, hollow core concrete blocks, is passionate about professional design:
“Right from the start, when Terraforce was founded in 1979, we have been involved in assisting specifiers with design services in the form of purpose made tables, design manuals, excel spreadsheets and a windows based design programme. Occasionally our engineer also provided a full design service, now and then including the supervision of the site, when requested to do so by the client.”
This dedication to professional services and the development of first-class products has paid off over the years, Terraforce products having become well known in many parts of the world. Of course, as Terraforce grew into a successful company, competitors started up in various corners of the country and while Holger agrees that competition should not be viewed as a threat, he feels that most people in business understand that, “competition is good for business and for the consumer, imitators and copycats are not.”
Holger adds that throughout the years a string of imitators, operating in many locations, came and went, leaving behind a trail of on-site disasters: “Lacking a sense of ethics and values, most of them are and where strangers to terms such as statutory requirements, surcharge loadings, potential failure planes, interface shear capacity, pull-out and crushing resistance, lateral earth pressure or progressive backfill erosion. The lack of any SABS/SANS standards at that stage made things even worse.”
Early in the 1990’s Terraforce, as a response to this situation, started a catalogue of failures with photos and investigation of causes. This collection was later adopted, with small changes, by the Concrete Manufacturers Association of South Africa (CMA). In short, the document cautions that due to insufficient professional design and supervision, segmented block retaining walls can occasionally suffer from these shortfalls: