1/2020 – Terracrete ® permeable pavers for a greener Mossel Bay

Terracrete eco-surfaces in the Gardenroute

Terracrete, manufactured locally and internationally by Terraforce licensed manufacturers, is a multipurpose and cost-effective eco-surface paving block system, which is exactly what attracted the Mossel Bay Municipality to this proudly South African product for their plans to formalise open stormwater channels and create vehicle strip roads with a suitable grass block.

Terracrete permeable pavers, Sandhoogte Pad

Developed by Terraforce ® – a pioneer in the local earth retaining wall industry – Terracrete blocks can be laid in different patterns (with or without ground anchors) for the lining of riverbanks and other areas subject to soil erosion. They can also be used to pave grassed roads and parking areas, as well as stabilising steep embankments – such as bridge abutments or river shorelines.

Installation of Terracrete blocks in progress
Installation of Terracrete blocks in progress
Vegetation taking hold in the blocks
Vegetation taking hold in the blocks
Terracrete lining stormwater channels
Terracrete lining stormwater channels
The blocks are fully permeable and plantable
The blocks are fully permeable and plantable

Says Altus Eitner, Streets & Stormwater / Project Planning & Management, Mossel Bay Municipality:Thanks to large holes and a unique interlock the blocks are fully permeable and plantable, which adds to their ability to fully integrate with any environment they are introduced to. The roots of the plants anchor the blocks and help to strengthen them, especially against floods. The holes also allow worms and bugs to pass through the block without sterilizing (smothering) the area.

“Another beneficial aspect of the units is their size. The blocks are larger, wider and thicker than normal paving, i.e. firmer and can spread the load better. Added to this, maintenance of the installations is easy, as the blocks provide a stable platform for the mowing of the grass if needed, and if the block strength is increased to 30 Mpa then it works for low volume roads, as was implemented at Stasiekop Weg road with approx. 17% gradient.”

The blocks were supplied by Terraforce licensed manufacturer for the Southern Cape region, Mobicast, who also developed a method to add horizontal holes to the blocks during manufacture, allowing the threading of 3,1 mm galvanized fencing wire through each block, to eventually form an tight unit (tapestry) of blocks for extra stability.

Terracrete blocks can be laid in different patterns (with or without ground anchors) for the lining of riverbanks and other areas subject to soil erosion.
Terracrete blocks can be laid in different patterns (with or without ground anchors) for the lining of riverbanks and other areas subject to soil erosion.

When asked about the necessity of such extra measures, Holger Rust, member and owner of Terraforce, says that in his opinion it is not necessary to do this: “According to the US Trade Association, National Concrete Masonry Association (NCMA), cabled articulating concrete mats, for design purposes, offer no additional hydraulic stability or structural value to the articulating concrete block (ACB) mat or block system (NCMA TEK 11-9B, Revised 2014).

Some areas the blocks were custom made with holes to allow the threading of 3,1 mm galvanized fencing wire
The custom made blocks with Holes allow the threading of 3,1 mm galvanized fencing wire
The roots of the plants anchor the blocks and help to strengthen them, especially against floods.
The roots of the plants anchor the blocks and help to strengthen them, especially against floods.

Unless, adds Rust, the wiring together of blocks is intended to prevent vandalism. It is up to each client to decide if they wish to pursue this, however it makes manufacture and laying of the blocks so much more time-consuming and labour intensive.”

Terracrete all over Mossel Bay!

If the block strength is increased to 30Mpa then it works for low volume roads, as was implemented at Stasiekop Weg road with approx. 17% gradient
If the block strength is increased to 30Mpa then it works for low volume roads, as was implemented at Stasiekop Weg road with approx. 17% gradient
Stormwater channel lining with Terracrete permeable hard lawn pavers, Deoville Park
Stormwater channel lining with Terracrete permeable hard lawn pavers, Deoville Park
Stormwater channel lining with Terracrete, Fonteine Park, Mossel Bay
Stormwater channel lining with Terracrete, Fonteine Park, Mossel Bay
Stormwater channel lining with Terracrete, Deoville Park, Mossel Bay
Stormwater channel lining with Terracrete, Deoville Park, Mossel Bay

Nickey Le Roux, Communications Officer, Mossel Bay Municipality, confirms that installation of 6587 m² of Terracrete eco-surfaces has taken places since early 2016, with repeated tenders into late 2019: “we strive for a green municipality. In addition, the blocks are also cheaper than the normal ‘interlocking’ paving, i.e. we can go further with the available funds. They also allow movement without easily succumbing. In other words, more value for less money!”

Project Participants

Engineer: Municipal Official, Altus Eitner Pr.Eng

Main Contractors: Benver Civils, New Adventure Plant Hire, Move It Civils

Municipal OHS Officer: Craig Moster

Terraforce/Terracrete licensed manufacturer: Mobicast